Cream Ointment Lotion Hair Color Vacuum Emulsifying Mixer Homogenizer (ZRJ-50-D)

Description of the equipment
Model ZRJ-50L-D emulsifying machine is a coaxial and triple type mixer, suitable to stable homogenizing and emulsifying, the finished granular is very small. The quality of emulsifying depends on dispersing of the granular on the preparation stage. The smaller the granular is, the weaker the trend of accumulation to the surface becomes, thus the smaller the opportunity for the emulsifying to be broken becomes. Relying on mixing of reversed impeller, under the condition of homogenizing turbine and vacuum status, you can get the high-quality effect of emulsifying and mixing.

2.2 Model ZRJ-50L-D emulsifying machine has very good performance in the aspect of insuring high quality of the finished material.

3. The basal equipment of machine and technical parameters
3.1 Emulsify mixer boiler:
Working volume: 50L, material: SUS316L stainless steel, electricity heating and water-cooling
Structure: With 3-layer structure, upper and lower end sockets. The upper end socket is connected to the tank body with flange between them. The internal layer of tank body is made of 5mm thick SUS316L stainless steel and interior polished in 300 MESH (sanitary level). The middle layer of tank body is made of 4mm thick SUS304 stainless steel and can stand max working pressure 0.09MPa. The external layer of tank body is made of 2mm thick SUS304, and exterior polished in 300 MESH (sanitary level). All the welding seams shall be polished after rubdown, and as to the treatment interface, turned over edge arc transition is adopted. The heat preservation layer is made of PU polyurethane foaming.
In the tank, there are 3 mixers:
3.1.1 Cutting and vortex emulsify mixer: 3kw, 1150-3500 rpm (frequency control)
3.1.2 Low-speed frame type scraping mixer: 0.75kw, 10-40 rpm (frequency control)
3.1.3 The motor of Low-speed converse mixer and low-speed frame type scraping mixer is the same with speed 10-40rpm.
3.1.4 Attached units of the tank: Liquid feed inlet with stainless steel pipe filter, additive inlet, vacuum inlet, compressed air inlet, breaking vacuum inlet, sight glass, temperature sensor, CIP cleaning head, dustproof asepsis respiratory device.
3.2 Pretreatment boiler:
1. Volume: oil boiler of 30L and water boiler of 40L, material: SUS316L.
2. Structure: open (half-open) type, with mixing.
Detailed Technical requirements:
Effective volumes: oil boiler of 30L, water boiler of 40L, material: SUS316L, 3 layers structure. The material of the inner of tank body is made of 4mm thick SUS316L and interior polished in 300MESH (sanitary level). The middle of the tank body is made of 3mm thick SUS304 and can stand max working pressure 0.09MPa. The external layer of tank body is made of 2mm thick SUS304 and exterior polished in 300MESH (sanitary level). All the welding seams shall be polished after rubdown, and as to the treatment interface, turned over edge arc transition is adopted. The heat preservation layer is made of PU polyurethane foaming. In the tank, there is a turbine mixer, 0.37kw reducer and 960 rpm inlet rotary speed. Discharge hole is equipped with butterfly valve of sanitary level and pipeline.
3.3 Vacuum system
Adopting vacuum pump, air extraction capacity 48M³/h and motor power 0.81kw.
3.4 Electric control system
A.    Button control
Electric elements:  Siemens products
Transducer:       Panasonic Company
Button/switch:   FUJI Company
Instruments and sensor are home high quality products.
It is possible to adjust and vision mixing speed, temperature of each jar, set upper limit and lower limit of temperature, control automatic valve. It is possible to set the time control for slow speed emulsifies mixing and control performance of lift of hydraulic system.
B.     Touch screen control
1.        Adopting German SiemensS7-200 series.
2.        Touch screen adopts Siemens SMART1000  10.4inch
3.  On the touch screen, it is possible to adjust and vision mixing speed, temperature of each jar, set upper limit and lower limit of temperature, control automatic valve. It is possible to set the time control for slow speed emulsifies mixing and control performance of lift of hydraulic system.
4. Technical Parameters of whole machine
4.1   The whole volume of container: 80L
4.2   Service volume of container: 50L
4.3   Min. output: 20 L
4.4   Standard size: 2700*2000*2015/2700mm
4.5   Net weight: 1100 kg (only for standard equipment)
4.6   Container: connected with vertical and protruding flange with leading edge, equipped with double jackets.
4.7   Heating: by electricity.
Cooling: by cold water in the double jacket.
4.8   Service modes of container: atmosphere / vacuum
4.9   Base of container: welded and high-grade mirror polish.
4.10  Upper cover: flanged and liftable.
4.11  The speed of slow-speed mixing system: 10-40 rpm, 0.75kw (frequency control).
4.12  The speed of high-speed homogenizing-mixing system: 1150-3500 rpm, 3kw (frequency control)
4.13   Installation power of vacuum pump: 0.81kw
4.14   working pressure of container jacket: 0.09pa
4.15   Main installation power: 17kw
4.16   Electric power: 380V, 50 Hz.
4.17   Allowable fluctuation of voltage: ±5%.
4.18    Low voltage control: 24 V
4.19    Protection: general
4.20    The water consumption of hydraulic ring vacuum pump: 4 L/min 
4.21    Adjustable height of machine frame: ±10mm
4.22    The air suction device for ventilating motor
4.23    Security protection at low-voltage of 24 V
4.24    Equipment is made according to GMP standard.
4.25    The machine body is fully made of stainless steel SUS304.
4.26    All parts contacted with material are made of stainless steel SUS316L and mirror-polished.