Cream Ointment Soft Gel Vacuum Emulsifying Mixer (ZRJ-20-D)
|FOB Price:||US $5,000-15,000 / Set|
|Min. Order:||1 Set|
|Min. Order||FOB Price|
|1 Set||US $5,000-15,000/ Set|
|Production Capacity:||60 Sets/Year|
|Payment Terms:||L/C, T/T|
- Model NO.: ZRJ-20
- Working: Jet Type Homogenizer
- Application: Viscous Fluid, Semisolid
- Application Area: Pharmaceutical,Cosmetic,Health Care Products
- Mixing Drum Shape: Drum
- Operating type: Continuous Operating
- Heating Type: Electrical Heating or Steam Heating
- Size: 1200*1600*1750/2700mm
- Transport Package: Export Wooden Packing
- Origin: Zhejiang Wenzhou
- Mixer Type: Homogenizer
- Stirring Type: Spiral
- Certification: CE, ISO, Apragaz PED
- Layout Type: Verticle
- Additional Capabilities: Milling
- Condition: New
- Machine Type: Zrj-20
- Weight: 1100kg
- Specification: CE, cGMP
- HS Code: 8479820090
Model ZRJ-20L Vacuum Emulsifying Mixer is specially designed by introducing foreign updated technology and on the basis of ointment-making technics for processing cosmetics and ointment. It is composed of pretreatment boiler, vacuum emulsifying mixer boiler, vacuum pump, hydraulic system, tilting system, and electric control system, etc.
3.The basal equipment of machine body and technical parameters
The whole equipment of this system is composed of parts below: emulsifying mixer boiler, vacuum system, hydraulic system, electric control system.
3.1 Emulsify mixer boiler:
Working volume: 20 L, material: SUS316L stainless steel, electricity heating and water-cooling
Structure: With 3-layer structure, upper and lower end sockets. The upper end socket is connected to the tank body with flange between them. The internal layer of tank body is made of 4 mm thick SUS316L stainless steel and interior polished in 300 MESH (sanitary level). The middle layer of tank body is made of 3 mm thick SUS304 stainless steel and can stand max. working pressure 0.09 MPa. The external layer of tank body is made of 2 mm thick SUS304, and exterior polished in 300 MESH (sanitary level). All the welding seams shall be polished after rubdown, and as to the treatment interface, turned over edge arc transition is adopted. There is a group of heating resistor (stainless steel )with 2Kw in the jacket. The heat preservation layer is made of PU polyurethane foaming.
In the tank, there are 3 mixers:
3.11 Cutting and vortex emulsify mixer: 2.2kw, 1150-3500 rpm (frequency control)
3.12 Low-speed frame type scraping mixer: 0.37kw, 10-40 rpm (frequency control)
3.13 The motor of Low-speed converse mixer and low-speed frame type scraping mixer's is the same one with speed 10-40rpm.
3.14 Attached units of the tank: Liquid feed inlet with stainless steel pipe filter, solid adding material inlet, vacuum inlet, compressed air inlet, breaking vacuum inlet, sight glass, temperature sensor, CIP cleaning head, dustproof asepsis respiratory device.
3.2 Pretreatment boiler:
1. Volume: oil boiler of 12 L and water boiler of 18 L one each, material: SUS316L.
2. Structure: open (half-open) type, with mixing.
Detailed Technical requirements:
Effective volumes: oil boiler of 12L, water boiler of 18L, material: SUS316L, 3 layers structure. The material of the inner of tank body is made of 3 mm thick SUS316L and interior polished in 300MESH (sanitary level). The middle of the tank body is made of 2 mm thick SUS304 and can stand max working pressure 0.09MPa. The external layer of tank body is made of 2 mm thick SUS304 and exterior polished in 300MESH (sanitary level). All the welding seams shall be polished after rubdown, and as to the treatment interface, turned over edge arc transition is adopted. There is a group of heating resistor (stainless steel )with 2Kw in the internal jacket. The heat preservation layer is made of PU polyurethane foaming. In the tank, there is a turbine mixer, 0.12kw reducer and 960 rpm inlet rotary speed. Discharge hole is equipped with butterfly valve of sanitary level and pipeline.
3.3 Vacuum system
Adopting vacuum pump, air extraction capacity 27M³/h and motor power 0.81kw.
3.4 Hydraulic system
Composed of oil cylinder, solenoid valve, over-fall valve, oil box, and pressure- keeping valve.
3.5 Electric control system
Touch screen control
1. Adopting German SiemensS7-200 series.
2. Touch screen adopts Siemens Company
3. On the touch screen, it is possible to adjust and vision mixing speed, temperature of each jar, set upper limit and lower limit of temperature, control automatic valve. It is possible to set the time control for slow speed emulsifies mixing and control performance of lift of hydraulic system.
Electric elements: Siemens products
Transducer: panasonic Company
Button/switch: Fuji Company
4. Technical Parameters of whole machine
4.1 The whole volume of container: 23 L
4.2 Service volume of container: 20 L
4.3 Min. output: 12 L
4.4 Standard size: 1680 x1750x 1950mm/2550mm (only for standard equipment)
4.5 Net weight: 1100 kg(only for standard equipment)
4.6 Container: connected with vertical and protruding flange with leading edge, equipped with double jackets.
4.7 Heating: by letting the steam into the double jacket of indirect system.
Cooling: by letting cold water into the double jacket.
4.8 Service modes of container: atmosphere / vacuum
4.9 Base of container: welded and high-grade mirror polish.
4.10 Upper cover: flanged and liftable.
4.11 The speed of slow-speed mixing system: 10-40 rpm, 0.37kw (frequency control).
4.12 The speed of high-speed homogenizing-mixing system: 1150-3500 rpm, 2.2kw (frequency control)
4.13 Installation power of vacuum pump: 0.75kw
4.14 working pressure of container jacket: 0.09pa
4.15 Main installation power: 12kw
4.16 Electric power: 380 V, 50 Hz.
4.17 Allowable fluctuation of voltage: ±5%.
4.18 Low voltage control: 24 V
4.19 Protection: general
4.20 The water consumption of hydraulic ring vacuum pump:4 L/min
4.21 Adjustable height of machine frame: ±10mm
4.22 The air suction device for ventilating motor
4.23 Security protection at low-voltage of 24 V
4.24 Equipment is made according to GMP standard.
4.25 The machine body is fully made of stainless steel SUS304.
4.26 All parts contacted with material are made of stainless steel SUS316L and mirror-polished.